viper grinding applications

Vitrified Diamond and CBN Grinding Wheels

Vitrified Grinding Wheels provide: 100-300 Times the Life of conventional grinding wheels in comparable applications.. Efficient Heat Removal with open structures that carry coolants into the work zone resulting in less thermal damage to metals when compared with other bond systems.. Improved Cycle Times Decreased down time, wheel dressing and/or wheel changes when compared with conventional ...

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New Cost-Saving Technology for Carbide Grinding

2021-6-30 · Customers have reported significant improvements to the grinding process and cost saving when using CDT Vitrified Diamond grinding wheels enhanced with VIPER™ Bond Technology, . If you thought you knew what to expect from a Vitrified Diamond grinding wheel, think again. Our VIPER™ Bond Technology is reducing cycle times up to 70% compared ...

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Vipergrinding

High efficiency grinding of nickel alloy components. The Japanese machining centre manufacturer, Makino, recognises that its UK agent, NCMT, is the world leader in the application of VIPER grinding for the production of nickel-based components up to eight times faster than when using a conventional, plated CBN (cubic boron nitride) wheel.

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YOUR PARTNER IN THE TURBINE INDUSTRY

2016-12-21 · and nozzle guide vanes which are primary applications for VIPER grinding. Special nozzles are used to inject the cooling lubricant at 70 to 100 bar [1015 to 1450 psi] at right angles into the grinding wheel and away from the grinding zone. As a result, machining times can be reduced and the high demands for profile accuracy and surface quality ...

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Viper Automatic Chuck | Toolroom Solutions | …

VIPER technology is perfectly equipped for a wide variety of applications… Extreme holding forces for consistent grinding performance High concentricity and repeatability: TIR of ~5 microns (2 tenths) at 2½ x D

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New Tyrolit Wheels for Viper Grinding

2008-2-27 · Cool cutting is particularly important when grinding nickel-based aerospace components, such as turbine blades, rotor blades and nozzle guide vanes, which are primary applications for VIPER grinding. Two sets of comparative, non-CD grinding results on nickel aerospace components using VIPER ULTRA wheels and their predecessors show the dramatic productivity improvements that may …

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Pit Viper 235 | Epiroc

2021-6-30 · The PV-235 has quickly become a staple in the Pit Viper Product Range and has proven its success in many applications. While it is the smallest Pit Viper in the lineup, it delivers nothing short of powerful performance when customers need a flexible and well-packaged machine.

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Innovation | TYROLIT Group

The VIPER grinding process Special coolant nozzles and a coolant pressure of 70-100 bar permit high stock removal rates in deep grinding.

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Machinery

2011-6-17 · The Viper G7 has a similar specification to the G5, but differs in having dual rolls to dress the bigger grinding wheels. Metal removal rate is of the order of 80 cc/min. Grinding efficiency comes from a number of factors, including linear rapid traverse rate of 48 m/min and rotary workhead speed of 100 rpm.

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£2 Million Viper Grinding Cell for Turbine Blade …

2012-5-23 · ELE Advanced Technologies, which specialises in applying non-conventional machining techniques to the production of industrial gas turbine components used in aircraft and power generation, has invested £2 million in an automated VIPER grinding cell at its Colne factory.

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Applications | Epiroc

2021-7-1 · EPIROC TRADING CO., LTD. Epiroc is a vital part of a sustainable society and a global productivity partner for mining and infrastructure customers. With ground-breaking technology, Epiroc develops and provides innovative and safe equipment, such as drill rigs, rock excavation and construction equipment and tools for surface and underground applications.

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VIPER XTREM

VIPER XTREM 410. 410 ml. 1. 060189. Consumables. Consumables. Threaded Studs - Zinc Plated. Threaded studs - zinc plated minimum 5µm, double chisel point.

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First KLINGENBERG Höfler Viper 500K Gear Grinding …

2018-8-10 · The KLINGENBERG Höfler VIPER 500 K gear grinding machine, as purchased by Precision Technologies, is designed to accommodate component diameters of up to 500 mm. The machine features multiple-wheel technology and is suitable for the efficient production of small to medium-sized batches. The ingenious configuration of KLINGENBERG Höfler VIPER ...

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Machinery

Image: Trac Group''s Makino VIPER installation NCMT undertook turnkey responsibility for the supply of a Makino A99e machining centre and the process for producing the vanes. Included in the package were programs, grinding wheels, workpiece fixtures and a Fanuc M-900/A 6-axis robot for exchanging fixtured components automatically.

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Products

VIPER is the powerhouse of our GDS clamping series. Precise, fast, versatile and strong – perfectly equipped for all applications. Intense holding forces, versatile applicability and high repeatability at minimal set-up times are basic requirements of economic and cost-efficient manufacturing.

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Innovation | TYROLIT Group

The VIPER grinding process ... Ergonomic, vibration-reducing rough grinding wheel for fettling applications. 2014. HALO With the new HALO product line, TYROLIT launches a pioneering concept for edge grinding of automotive glass onto the market. 2006. Grinding …

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PHARMACEUTICAL AND INDUSTRIAL APPLICATIONS …

2012-12-27 · 8. Grinding Applications Manual grinding is tough, dirty, and noisy work. The metal dust produced by grinding is harmful to a worker''s eyes and lungs. Grinding robots save manufacturing employees from having to endure hazardous work environments. 9. Sterile Syringe Filling

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VIPER ULTRA

2020-12-21 · VIpeR grinding process Coolant nozzle 50–70 bar (1015–1450 psi) 20055659-GB-0215 VIPER ULTRA Together with industry partners, TYROLIT has developed a unique grinding process for the cost-efficient production of turbine blades. The established VIpeR ULTRA grinding wheel in combination with the VIpeR grinding process

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Products and Process know how for grinding

VIPER Grinding is a special designed creep feed grinding process mainly applied for Ni-based alloy materials used for aircraft engine components. The process was developed in a joint venture between TYROLIT, Rolls Royce UK and the engineering company Raysun. The VIPER grinding process is a patented process and becomes only

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Grinding Roots

2013-8-22 · Grinding of turbine blade fir-tree root-forms improves at aerospace supplier JJ Churchill. Until the middle of 2010, first-tier subcontract machinist, JJ Churchill, could produce turbine blades only if they had their fir-tree root-forms preground elsewhere, or if they …

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HÖFLER

2021-6-29 · B Grinding spindle B2 Dressing spindle C1/C2 Workpiece spindle C5 Rotating tower CNC axes The Höfler cylindrical gear grinding machine Speed Viper – which focuses on high-productivity generating grinding in large-series manufacturing – draws on the successful concept of the Viper 500 series. It is available in four different configu-

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What is Abrasive Machining?

2010-2-1 · VIPER combines open structure, aluminum oxide grinding wheels with high wheel speed, in a continuous-dress mode, and with CNCcontrolled, high-pressure, high-flow-rate nozzles that direct refrigerated grinding fluid to the exact position where it''s required, just prior to the arc of cut and throughout the cut and all wheel diameters.

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Abrasive machining of advanced aerospace alloys and ...

2015-1-1 · Consequently, numerous grinding process modes are utilised, ranging from cylindrical, reciprocating, continuous and intermittent dress (CD and ID) creep feed grinding, VIPER grinding, speed stroke grinding as well as other more specific applications such as rotor blade tip grinding, curvic, spline and gear grinding, depending on the product ...

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Viper Grinding Million Powder Grinding Mill

The patented VIPER grinding process delivers coolant via the vitreous grinding wheel pores for heat control. Makino MCD-Series Featuring counterbalanced box way-style construction, the Makino MCD-Series are designed for large machining of hard metals such as stainless steels and titanium for the aerospace industry and other complex applications

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Tool Grinding Chucks | Super chuck | Collets | GDS ...

For clamping bigger tools and/or a bigger diameter range, check out the GDS Viper. For highly variable regrinding, or other applications where a 5-jaw chuck is helpful, we offer the new SHARK. WALTER users looking for an economical automatic tool grinding …

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Flach

These grinding tools guarantee high profile accuracy and the best process stability during the creep feed process. In applications such as the machining of radial grooves, this produces extremely precise grinding results at low unit costs.

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VIPER 500

The VIPER 500 cylindrical gear grinding machine is optimally suited for small to medium-sized batches. To suit individual requirements, the machine is available in three different configurations: profile grinding, small grinding wheels for custom jobs and multiple-wheel technology (K) and generation grinding (W).

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Miniload | MIAS Maschinenbau, Industrieanlagen & …

Grinding Optimization Service Overview ... Applications Overview News Contact ... With the Viper X series you have a firm grip on every type of carton. Thanks to the individually configurable number of gripper fingers, up to four loads can be stored one behind the other in a single storage compartment. ...

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HÖFLER GEAR GRINDING MACHINE VIPER 500

The gear grinding machine VIPER 500 is designed for component diameters up to 500 mm and is optimally suited for small to medium-sized batches. To suit in-dividual requirements, the machine is available in three different configurations: profile grinding, small grinding wheels for custom jobs and multiple-wheel technology (K) and generation grinding (W). The VIPER 500 W configuration allows both profile grinding and continuous generation grinding …

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Advanced Grinding Processes (VIPER Grinding) …

What does VIPER stand for? Very Impressive Performance Extreme Removal. What does the patented process (by Rolls-Royce plc) involve? High stock removal rates are achieved by a combination of high pressure coolant, dynamic positioning of nozzles and directing of the jet coolout with respect to grinding zone, porous grinding wheel and high ...

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Products and Process know how for grinding

Reduced grinding time; Fields of Applications. The patented VIPER system, developed in a TYROLIT joint venture, excels with its completely new and revolutionary approach to grinding operations for turbine rotor blades and nozzle guide vanes (NGV). General Information. The VIPER system is a new special creep feed grinding …

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Hybrid processes in manufacturing

2014-1-1 · Side grinding is commonly applied for the machining of through holes and face grinding applications in various hard to cut materials like carbides and ceramics. Many researchers report reduced process forces (values from 10 to 50%) and better hole quality (less deterioration of surface quality or subsurface integrity),,, .

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